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What is a Valve disc free forging? Introduction to the advantages and characteristics of forging functions

2025-5-26

Valve disc free forgingrefers to the workpiece or blank obtained by forging metal blank. In the process of forging, the metal blank is plastically deformed under the pressure of forging hammer, press and other equipment, and then its shape, size and organizational structure are changed to meet specific use requirements.,the advantage is Forging can be used to exert pressure on the blank, so that it can produce plastic deformation and change its mechanical properties.、After forging and hot working. Due to the deformation and recrystallization of metal, the structure is more compact, and the plasticity and mechanical properties of metal are improved.、After forging, its structure and mechanical properties can be improved.、Forging can eliminate the defects of as-cast porosity and optimize the microstructure of metals during smelting.、Forging machinery can be used to exert pressure on the blank to make it deform plastically, so as to obtain certain mechanical properties.,is a popular Valve disc free forging,the product looks atmospheric.,features include Good mechanical properties, High productivity, High production efficiency, high-intensity and high-precision。The following is to introduce the Valve disc free forging:

1、Brief introduction of Valve disc free forging

Valve disc free forgingis the metal that exerts pressure to shape the required shape or appropriate compression through plastic deformation.,the product looks beautiful.。

Valve disc free forging

Valve disc free forging

2、Introduction of Valve disc free forging characteristics

Valve disc free forgingthe main features are Save raw materials, High production efficiency, Good mechanical properties, Save raw materials and Light weight,the product looks beautiful.,Forging can be used to exert pressure on the blank, so that it can produce plastic deformation and change its mechanical properties.、Forging machinery can be used to exert pressure on the blank to make it deform plastically, so as to obtain certain mechanical properties.、Forging can eliminate metal porosity and holes, and improve the mechanical properties of Valve disc free forging.、Forging can not only obtain the shape of mechanical parts, but also improve the internal structure of metal and improve the mechanical and physical properties of metal.、Forging can not only obtain the shape of mechanical parts, but also improve the internal structure of metal and improve the mechanical and physical properties of metal.,was developed and designed by Jianing。

Valve disc free forging

Valve disc free forging

3、Functional advantages of Valve disc free forging

Valve disc free forgings have the following advantages.

  1. Reduce the amount of subsequent processing
  2. The forming precision of the Valve disc free forging is high, and the subsequent processing amount is relatively small, thus saving the processing cost and time.

  3. high tenacity
  4. The fiber structure of the Valve disc free forging is reasonably distributed, which improves the toughness of the material and enables the Valve disc free forging to bear greater impact force and alternating stress.

  5. High dimensional accuracy
  6. In the forging process of Valve disc free forging, high dimensional accuracy and shape accuracy can be obtained through the precise forming of dies.

  7. high-intensity
  8. Through forging, the internal structure of the metal is denser and the grain is refined, thus improving the strength of the material. Hot forging promotes crystallization and grain refinement, which enables materials to achieve the greatest possible strength and consistency, and reduces the variation between parts.

  9. Good fatigue resistance.
  10. The particle flow inside the Valve disc free forging flows precisely along the contour of the part, and these continuous streamline lines are beneficial to reduce the incidence of fatigue or common faults.

Valve disc free forging

Valve disc free forging

4、Video analysis of Valve disc free forging

Speak directly with facts on the spot。

Valve disc free forging

As you can see from the live video.,Shanxi jianing forging co., ltd the product looks atmospheric.。

5、Valve disc free forging advantage

The advantages of Valve disc free forging are as follows:

  1. Replace other processing methods
  2. In some cases, Valve disc free forging can replace parts produced by other processing methods (such as casting, welding, etc.), thus simplifying the production process and improving production efficiency.

  3. Good chemical uniformity
  4. Forging can disperse the segregation of alloy or nonmetal and make the Valve disc free forging have excellent chemical uniformity.

  5. Improve material utilization rate
  6. In the process of Valve disc free forging production, through accurate blanking and forging process, the utilization rate of raw materials can be maximized and waste can be reduced.

  7. Meet the requirements of complex working conditions
  8. The Valve disc free forging has excellent mechanical properties and structural integrity, which can meet the use requirements under complex working conditions and ensure the long-term stable operation of the equipment.

  9. Reduce the amount of subsequent processing
  10. The forming precision of the Valve disc free forging is high, and the subsequent processing amount is relatively small, thus saving the processing cost and time.

Valve disc free forging

Valve disc free forging

6、How much is the Valve disc free forging?

The Valve disc free forging price is introduced as follows:

  1. Manufacturer scale
  2. Our company's expected profit value of Valve disc free forging is relatively low, and adopts the sales policy of small profits but quick turnover, so the price positioning of Valve disc free forging is relatively low.

  3. product function
  4. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  5. brand
  6. Different brands of products in the same series have more or less differences in product prices, and different brands of Valve disc free forging have more or less differences in price.

  7. regional difference
  8. There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.

  9. After-sales service level
  10. Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Valve disc free forging price and service can meet the actual needs of customers.

Valve disc free forging

Valve disc free forging

Valve disc free forgingplastic deformation is made to obtain forgings with certain shapes and mechanical properties.,By forging, not only mechanical parts can be obtained, but also the internal structure of metal can be improved, and the mechanical and physical properties of Valve disc free forging can be improved.、After forging, its structure and mechanical properties can be improved.、By forging, not only mechanical parts can be obtained, but also the internal structure of metal can be improved, and the mechanical and physical properties of Valve disc free forging can be improved.、Forging can eliminate the defects of as-cast porosity and optimize the microstructure of metals during smelting.、After forging and hot working. Due to the deformation and recrystallization of metal, the structure is more compact, and the plasticity and mechanical properties of metal are improved.,it is widely used in rail traffic, power, manufacturing industry, energy, shipping and other industries。