Introduction to Roller forged parts, introduction to forging function advantages and characteristics

Roller forged partsis a part or blank in which a metal blank is plastically deformed under pressure to obtain the required shape, size and performance.，the product looks atmospheric.，the advantage is After forging and hot working. Due to the deformation and recrystallization of metal, the structure is more compact, and the plasticity and mechanical properties of metal are improved.、By forging, not only mechanical parts can be obtained, but also the internal structure of metal can be improved, and the mechanical and physical properties of Roller forged parts can be improved.、Forging can not only obtain the shape of mechanical parts, but also improve the internal structure of metal and improve the mechanical and physical properties of metal.、Forging machinery can be used to exert pressure on the blank to make it deform plastically, so as to obtain certain mechanical properties.、Forging can eliminate metal porosity and holes, and improve the mechanical properties of Roller forged parts.，features include Good mechanical properties, Save raw materials, Light weight, Can bear large impact force or heavy load. and high-intensity，it can be used in war industry, automobile, manufacturing industry, energy, construction machinery and other industries。

1、Brief introduction of Roller forged parts

Roller forged partsrefers to the workpiece or blank obtained by forging metal blank. In the process of forging, the metal blank is plastically deformed under the pressure of forging hammer, press and other equipment, and then its shape, size and organizational structure are changed to meet specific use requirements.，customizable。

Roller forged parts

2、Functional advantages of Roller forged parts

The advantages of Roller forged parts are as follows:

1. Reduce the amount of subsequent processing

The forming precision of the Roller forged parts is high, and the subsequent processing amount is relatively small, thus saving the processing cost and time.

2. High degree of automation

Modern forging equipment has a high degree of automation, which can realize continuous and efficient production and greatly improve production efficiency.

3. Good chemical uniformity

Forging can disperse the segregation of alloy or nonmetal and make the Roller forged parts have excellent chemical uniformity.

4. Improve material utilization rate

In the process of Roller forged parts production, through accurate blanking and forging process, the utilization rate of raw materials can be maximized and waste can be reduced.

5. Replace other processing methods

In some cases, Roller forged parts can replace parts produced by other processing methods (such as casting, welding, etc.), thus simplifying the production process and improving production efficiency.

Roller forged parts

3、Video analysis of Roller forged parts

Jianing provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Roller forged partst operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Roller forged parts

As you can see from the live video.，Shanxi jianing forging co., ltd After forging and hot working. Due to the deformation and recrystallization of metal, the structure is more compact, and the plasticity and mechanical properties of metal are improved.、After forging, its structure and mechanical properties can be improved.、Forging can eliminate the defects of as-cast porosity and optimize the microstructure of metals during smelting.、Forging can be used to exert pressure on the blank, so that it can produce plastic deformation and change its mechanical properties.、Forging can not only obtain the shape of mechanical parts, but also improve the internal structure of metal and improve the mechanical and physical properties of metal.。

4、Roller forged parts performance advantage

Roller forged partss have the following advantages.

1. Good fatigue resistance.

The particle flow inside the Roller forged parts flows precisely along the contour of the part, and these continuous streamline lines are beneficial to reduce the incidence of fatigue or common faults.

2. high-intensity

Through forging, the internal structure of the metal is denser and the grain is refined, thus improving the strength of the material. Hot forging promotes crystallization and grain refinement, which enables materials to achieve the greatest possible strength and consistency, and reduces the variation between parts.

3. Perfect quality assurance system

In the process of Roller forged parts production, a perfect quality assurance system is established, and the raw materials, production process and finished product inspection are strictly controlled to ensure the reliable quality of the Roller forged parts.

4. High dimensional accuracy

In the forging process of Roller forged parts, high dimensional accuracy and shape accuracy can be obtained through the precise forming of dies.

5. Optimizing structural design

On the premise of ensuring the design strength, through reasonable structural design, the Roller forged parts can be lighter than the casting, thus reducing the overall weight of the machine or equipment and reducing energy consumption and cost.

Roller forged parts

5、Roller forged parts characteristics

Roller forged partshigh tenacity,high-precision,High production efficiency,High productivity,High production efficiency，it is an ideal choice for customers to buy Roller forged parts。

Roller forged parts

6、Roller forged parts advantage

The advantages of Roller forged parts are as follows:

1. Eliminate internal defects

During the forging process, the porosity, shrinkage cavity, cracks and other defects in the metal are closed under the action of high temperature and pressure, thus improving the structural integrity of the Roller forged parts.

2. Meet the requirements of complex working conditions

The Roller forged parts has excellent mechanical properties and structural integrity, which can meet the use requirements under complex working conditions and ensure the long-term stable operation of the equipment.

3. high tenacity

The fiber structure of the Roller forged parts is reasonably distributed, which improves the toughness of the material and enables the Roller forged parts to bear greater impact force and alternating stress.

4. Reduce the amount of subsequent processing

The forming precision of the Roller forged parts is high, and the subsequent processing amount is relatively small, thus saving the processing cost and time.

5. Replace other processing methods

In some cases, Roller forged parts can replace parts produced by other processing methods (such as casting, welding, etc.), thus simplifying the production process and improving production efficiency.

Roller forged parts

Roller forged partsplastic deformation is made to obtain forgings with certain shapes and mechanical properties.，is a popular Roller forged parts。