What is a Integral tube plate flange? Introduction to the advantages and characteristics of tube sheet functions

Integral tube plate flangeIt is a kind of fitting with specific holes drilled on circular steel plate, which are slightly larger than the outer diameter of the pipe to be penetrated.，it is widely used in Large central air conditioner, tubular exchanger, steam turbine, boiler, pressure vessel and other industries，the advantage is The contact surface with the tubes is the main channel for heat transfer. Through the design and optimization of the Integral tube plate flange, the heat transfer efficiency of the heat exchanger can be improved and the energy consumption can be reduced. This is particularly important for industrial processes that require efficient heat exchange.、The production adopts many advanced technologies, such as centrifugal casting and numerical control drilling machine, which improve the quality and performance of the Integral tube plate flange.、As a key structural part in the equipment, it mainly plays the role of supporting and fixing the tubes (or pipes). It ensures that the pipe will not be loosened, displaced or deformed due to fluid impact, vibration or other external forces during the operation of the equipment.、It is often made of metal, which has strong rigidity and bearing capacity.、The machining accuracy has been significantly improved. High-precision machining ensures the close fit and efficient sealing between the Integral tube plate flange and the tube.。The following is to introduce the Integral tube plate flange:

1、Brief introduction of Integral tube plate flange

Integral tube plate flangeIt is an accessory widely used in various industrial equipment.，the main features are High strength and rigidity, Strong rigidity, Good thermal conductivity, High machining accuracy and corrosion-resistant，is a common Integral tube plate flange，It is a product series that integrates Easy to maintain and repair., Adaptability and corrosion resistance, Sealing and leakage prevention, Improve heat transfer efficiency and Support and fixation，It has a wide range of uses, including Easy to maintain and repair., Adaptability and corrosion resistance, Sealing and leakage prevention, Improve heat transfer efficiency and Adaptability and corrosion resistance。

Integral tube plate flange

2、Integral tube plate flange performance advantage

Integral tube plate flanges have the following advantages.

1. Adaptability and corrosion resistance

Integral tube plate flanges can be made of different materials and thicknesses according to different use environments and requirements to meet different pressure, temperature and corrosion conditions. This enables the Integral tube plate flange to adapt to various harsh working conditions and prolongs the service life of the equipment.

2. High strength and rigidity

Integral tube plate flanges are usually made of metal, which has strong rigidity and bearing capacity.

3. Excellent thermal conductivity

The metal material makes the Integral tube plate flange have good heat conduction performance, which is helpful for heat transfer in the heat exchanger.

4. Improve heat transfer efficiency

In heat exchangers and other equipment, the contact surface between the Integral tube plate flange and the tubes is the main channel for heat transfer. By optimizing the Integral tube plate flange design and material selection, the efficiency of heat transfer can be improved, energy consumption can be reduced, and the whole equipment can be improved. performance

5. Advanced technology

Modern Integral tube plate flange production adopts many advanced technologies, such as centrifugal casting, numerical control drilling machine and so on, which improve the quality and performance of the Integral tube plate flange.

Integral tube plate flange

3、Integral tube plate flange use

The purpose of Integral tube plate flange is introduced as follows:

1. boiler

The Integral tube plate flange also plays an important role in the boiler, which supports the fixed tubes and makes the boiler run stably and efficiently.

2. pressure vessel

In the pressure vessel, the Integral tube plate flange is used to seal and fix the tubes to prevent medium leakage and ensure the safe operation of the vessel.

3. Large central air conditioner

The Integral tube plate flange plays a role in supporting and fixing the refrigerant pipe in large central air conditioning, which is helpful to the circulation of refrigerant and heat exchange.

4. steam turbine

In the steam turbine, the Integral tube plate flange may be used to support and fix some key components to ensure the normal operation of the steam turbine.

5. tubular exchanger

The Integral tube plate flange plays the role of supporting and fixing the tubes in the tube-and-tube heat exchanger, ensuring that the tubes can be arranged stably and exchange heat effectively.

Integral tube plate flange

4、Integral tube plate flange HD real shot

The details of the Integral tube plate flange are displayed in many directions, and the Integral tube plate flange is beautiful and cost-effective.。

Integral tube plate flange

Note: All the pictures in this article were taken by Jianing forging manufacturer.。

5、Introduction of advantages of Integral tube plate flange

The advantages of Integral tube plate flange are as follows:

1. Strong corrosion resistance

Depending on the use environment, the Integral tube plate flange can be made of different materials, such as stainless steel, titanium alloy and other corrosion-resistant materials. This enables the Integral tube plate flange to adapt to various harsh working conditions and prolongs the service life of the equipment.

2. Convenient maintenance

The structural design of Integral tube plate flanges usually takes into account the convenience of maintenance. For example, some Integral tube plate flanges are connected by flanges, which is convenient for disassembly and maintenance.

3. Improve heat transfer efficiency

In heat exchangers and other equipment, the contact surface between the Integral tube plate flange and the tubes is the main channel for heat transfer. By optimizing the Integral tube plate flange design and material selection, the efficiency of heat transfer can be improved, energy consumption can be reduced, and the whole equipment can be improved. performance

4. High precision machining

With the application of numerical control technology, the machining accuracy of Integral tube plate flanges has been significantly improved. High-precision machining ensures the close fit and efficient sealing between the Integral tube plate flange and the tube.

5. Adaptability and corrosion resistance

Integral tube plate flanges can be made of different materials and thicknesses according to different use environments and requirements to meet different pressure, temperature and corrosion conditions. This enables the Integral tube plate flange to adapt to various harsh working conditions and prolongs the service life of the equipment.

Integral tube plate flange

6、Jianing delivery site

You can buy Integral tube plate flange according to your needs and show you product videos.。

Integral tube plate flange

As you can see from the live video.Jianing forging A hole slightly larger than the outer diameter of the pipe is drilled on the circular steel plate for fixing the pipe and the round steel fittings for sealing the medium. It is usually installed in a heat exchanger, and the pipe is penetrated and welded and fixed, thus playing the role of support and sealing. [Product Name] The machining accuracy, especially the distance between holes, the tolerance of pipe diameter, verticality and smoothness, has an important influence on the assembly and performance of chemical equipment.。

Integral tube plate flangeWidely used in Easy to maintain and repair., Support and fixation, Adaptability and corrosion resistance, Sealing and leakage prevention and Support and fixation，it is widely used in Large central air conditioner, tubular exchanger, steam turbine, boiler and Large central air conditioner。